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PTFE-lined Break-away Coupling

Safety break-away couplings are used to prevent pull away accidents, protect terminal and loading/unloading equipment and eliminated unwanted product release.
The break-away coupling has a diverted breaking point which will break at a determined break-load where upon the internal valves will automatically close on both sides.
This type is internally lined with PTFE, both for flanges and body, and is equipped with a special seal, making it suitable for extremely aggressive products.
  • BV-PTFE-SIZE

  • PERFECT LOADING

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General Description of PTFE-Lined Break-Away Couplings:

PTFE-lined break-away couplings are engineered to safely transfer highly aggressive fluids—like acids, solvents, or caustic chemicals—while maintaining the same spill-preventing magic as their non-lined counterparts. The secret sauce? A PTFE (Polytetrafluoroethylene) lining, which is like a non-stick, chemical-proof coating inside the coupling. This lining ensures that even the nastiest fluids don’t eat away at the coupling or cause leaks.


Why Choose PTFE-Lined Break-Away Couplings?

So, why go for PTFE-lined break-away couplings over standard ones? It’s all about handling the extreme. These couplings are designed for scenarios where regular materials would fail—think hydrochloric acid, sodium hydroxide, or other corrosive nightmares. The PTFE lining provides unmatched chemical resistance, while the break-away mechanism ensures safety during unexpected incidents.

Plus, they offer the same benefits as standard break-away couplings—spill prevention, easy maintenance, and worker safety—but with the added durability needed for chemical-heavy industries. Whether you’re in pharmaceuticals, petrochemicals, or specialty chemical production, these couplings are your go-to for safe, reliable fluid transfer.


Key Features of PTFE-Lined Break-Away Couplings:

PTFE-lined break-away couplings have the same core mission as regular break-away couplings: prevent spills and protect equipment during unexpected pull-away incidents. But they’re tailored for the aggressive fluids. Here’s what they bring to the table:

1. Spill Prevention:

Like standard break-away couplings, they snap apart under excessive force (e.g., a tanker pulling away), sealing both ends to prevent leaks. This is critical for hazardous chemicals where even a drop can be dangerous.

2. Corrosion Resistance:

The PTFE lining acts as a barrier, shielding the coupling from corrosive fluids that would destroy standard metals or seals.

3. Safe Disconnection:

When the coupling separates, valves close instantly, ensuring near-zero leakage.

4. High Chemical Compatibility:

Handles a wide range of aggressive fluids, from sulfuric acid to chlorinated solvents, without degrading.

5. Environmental and Worker Safety:

By preventing spills, these couplings protect workers from exposure and the environment from contamination.


Materials of PTFE-Lined Break-Away Couplings:

The materials in PTFE-lined break-away couplings are chosen to withstand the harshest conditions. Here’s the breakdown:

1. Body:

Typically made of 316 stainless steel, which is already corrosion-resistant and strong enough for industrial use. Stainless steel is like the sturdy backbone of the coupling, holding everything together under pressure.

2. PTFE Lining:

The star of the show, PTFE (often known by the brand name Teflon) is a fluoropolymer that’s virtually impervious to chemicals. It’s non-reactive, slick, and can handle extreme temperatures, making it perfect for lining the inner surfaces where fluids flow.

3. Break Bolts or Shear Pins:

Usually made of stainless steel or other high-strength alloys, these are calibrated to snap at a specific force, allowing the coupling to separate safely.

4. Optional Components:

In some designs, parts like flanges or adapters may use Hastelloy (specialty alloys) for even greater resistance to specific chemicals.


Seals of PTFE-Lined Break-Away Couplings:

Seals are critical in any break-away coupling, but in PTFE-lined versions, they’re even more specialized to handle aggressive fluids. Here’s what you’ll typically find:

PTFE Seals:

Many PTFE-lined couplings use PTFE itself as the primary seal material due to its unmatched chemical resistance. PTFE O-rings or gaskets ensure a tight, leak-free seal, even with fluids that would dissolve other materials.

Main seal

  PTFE-lined Main Seal (RIGHT)


Operation of PTFE-Lined Break-Away Couplings:

Operating a PTFE-lined break-away coupling is as straightforward as its non-lined cousins, but with extra peace of mind for chemical applications. Here’s how it works:

1. Installation:

The coupling is installed in-line, typically between a hose and a fixed point (like a loading arm) or between two hoses. It’s connected using NPT threads, flanges, or other fittings compatible with your system.

2. Normal Operation:

During regular fluid transfer, the coupling allows smooth flow with minimal pressure drop. The PTFE lining ensures the fluid doesn’t react with or corrode the coupling’s interior.

3. Break-Away Event:

If excessive force is applied (e.g., a tanker drives off), the break bolts or shear pins snap, and the coupling separates into two halves. Internal valves (often poppet or flip-flap designs) close instantly, sealing both ends to prevent leaks.

4. Reset and Reuse:

After a break, the coupling can often be reassembled on-site with a spares kit (new break bolts or pins).


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